Detroit diesel tools, truck tools and diagnostics tags. I am replacing the camshaft on my 98 series 60 detroit engine serial. Engine camshaft position sensors are used by the engine control module to synchronize the pulsing of sequential fuel injectors so they match the firing order of the engine. Detroit series 60 in frame rebuild part 3 rocker and injector removal. Figure 33 series 50 diesel ecm and sensor locations tm9232030220 truck tractor yardtype.
How do you replace a cam on a series 60 detroit engine. For series 60 2002 engine remove compact gear train assembly. Camshaft, camshaft drive gear and camshaft gear cover are the indivual parts part of this assembly. Dormans detroit diesel camshaft position sensor is designed for the series 60 engine. As a result, an oil cooler or oil circuit kit is used to help cool the oil. I am new to the 60 series detroits, i have a couple cats and cummins i have overhauled,but no detroits. For series 60 engines equipped with compact gear train assembly disassemble camshaft from the camshaft gear as follows use suitable fixture to secure the camshaf t assembly from movement. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control. Camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly. Detroit diesel has released a new compact gear train assembly for the series 60 2002 engine. Starting from the middle of the head, slowly remove each head bolt stud note. Each tool is for use on multiple variants of detroit diesel engines. Series 60 2002 engines are equipped with a new compact gear train assembly.
M30140 detroit diesel 60 series crankshaft gear puller. The detroit 60 series diesel engine was built to last with a single overhead camshaft to operate its intake valves, exhaust valves, and fuel injector plungers. Otc releases new crankshaft and cam tools for detroit diesel engines. Cam gear retaining tool detroit diesel series 60 this tool is used to properly hold the cam gear stationary while removinginstalling the cam gear retaining bolt without damage. I am replacing the camshaft on my 98 series 60 detroit. The camshaft gear assembly is located on top of the cylinder head and is removed and installed as an assembly. Camshaft gear assembly series 60 exhaust gas recirculation. Detroit diesel engine series 60 removal and disassembly of engine from the vehicle january 25, 2020 before mounting an engine on an overhaul stand, it must be disconnected from the transmission. The bolts should be tighten by alternating end to end and side to side. See figure camshaft and related parts camshaft and related parts. The oil pan bolt torque specifications, of a series 60 detroit diesel engine, is 40 pounds.
This is a direct replacement to part number j35642. The detroit series 60 engine is the most popular heavyduty diesel engine in the truck market for 12 years in a row. As part of our ongoing efforts to provide our customers and distribution network partners with a simplified and consolidated online experience, all ddcsn content has been migrated to our dtnaconnect web portal and the ddcsn web portal is now retired. Detroit series 60 in frame rebuild part 4 camshaft removal youtube. As a result, an oil cooler or oil circuit kit is used to help cool. While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear and a joining gear he bared the engine over until the two factory stamped diamond shaped timing marks met up than he proceed. Cam gear retaining tool detroit diesel series 60 otc tools.
The overhead camshaft and cylinder head design not only maximizes engine power and performance, but optimizes fuel economy too. How to check the gear train timing without taking the gear. Figure 44a series 60 2002 engine compact gear train assembly. Specically a basic overview of each major component and system along with recommendations for removal, cleaning, inspection, criteria for replacement, repair and installation and mechanical troubleshooting are. Abstract this manual provides instruction for servicing onhighway applications of the detroit diesel series 60 diesel and natural gasfueled engines. Remove the five bolts that secure the camshaft drive gear access cover to the gear case. Nov 04, 2010 camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly. Detroit diesel series 60 camshafts diesel pro power.
Detroit series 60 in frame rebuild part 12 installing head, cam and. This inline sixcylinder, fourcycle diesel engine for big rigs was one of the first engines to ever feature an overhead camshaft. Detroit series 60 in frame rebuild part 6 pulling oil pump and pistons duration. While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear and a joining gear he bared the engine over until the two factory stamped diamond shaped timing marks met up than he proceed to install seals, and than was lost i asked him if he had used proper tools or anything to. Check out 53 detroit series 60 camshaft parts for sale. Detroit diesel series 60 specs, bolt torques and manuals. With a single overhead camshaft and electronic control system, the series 60 became a popular option with truck manufacturers such as freightliner, peterbilt and kenworth. Detroit diesel 60 series cam gear retaining tool m30116. Figure 32 series 60 diesel ecm and sensor locations. I did not remove the timing cover but i did move the camshaft gear when i. I did not remove the timing cover but i did move the camshaft gear when i was installing the m read more.
Turn injector cup removal installation tool and injector tube counter clockwise to remove. Detroit diesel series 60 service manual pdf download. If you do not see the series 60 part you are looking for, please use our quote request form or call us at 877. How to replace a cylinder head on a detroit 60 series. In 1993, it was popular on many usa buses in the 11. Detroit diesel engine crankshaft position sensor 8929387. The series 60g camshaft has no injector lobe on the cam. Remove the 3 bolts that secure the camshaft gear pilot tool, j 35906, to the gear case and remove the tool. The series 60 camshaft is located on top of the cylinder head, just below the valve cover. Install a heavy duty gear puller capable of withstanding the 48260 kpa 7000 psi required to remov e the gear from the camshaf t. These engines are mostly used in class 8 trucks, but can also be found in industrial and generator applications as well as occasional marine applications.
The series 60 has also successfully crossed over into the offhighway markets. I am replacing the camshaft on my 98 series 60 detroit engine serial 06r0357227 truck vin wk950268, i am unable to get any instructions on proper proceduremy guy is a cat mech and not familar with detroitthe cam is out nowim concerned about not getting it right and damaging the new head and pistons. Detroit series 60 2351817 camshaft call the following number for the part. Remove the five bolts that secure the camshaft drive gear access cover. Dec 31, 2012 i am replacing the camshaft on my 98 series 60 detroit engine serial 06r0357227 truck vin wk950268, i am unable to get any instructions on proper proceduremy guy is a cat mech and not familar with detroit the cam is out nowim concerned about not getting it right and damaging the new head and pistons. The oil temperature in the 60 series can range quite high.
Description crankshaft detroit diesel series 60 12. Detroit diesel series 60 displacement, arrangement and compression ratio displacement 11. Install injector cup removal installation tool into injector bore. The camshaft actuates the intake and exhaust valves and injector operating mechanism. Remove the five bolts for the camshaft gear cover inspection plate and. M30158 detroit diesel 60 series cylinder liner lifter tool j36398.
We help you find the heavy duty truck parts that you need. For specs and install options on the 14 liter detroit 60 series please contact our sales department at 8883354181, send us a message on our contact page, or open up the chat window at the bottom of the page if an agent is available. M30156 detroit diesel 60 series camshaft lifting tool j46305. We offer new and remanufactured camshafts and bearing sets for detroit diesel series 60 11. View online or download detroit diesel 60 operators manual, service manual. Otc releases new crankshaft and cam tools for detroit diesel. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987. Shop detroit diesel s60 head bolt kits at highway and heavy parts. Camoo j35686b front and rear crankshaft seal and wear sleeve installer alt.
Install a new perimeter seal and a new diamond seal, close the gap with the camshaft and gear. How do you time the camshaft in a detroit series 60 in frame. Detroit series 60 in frame rebuild part 2 valve cover removal. Carefully slide the gear away just enough to remove the perimeter seal with a sharp pic. Measures crankshaft location to detect misfire and control engine timing. Remove the camshaft drive gear, refer to section 1. The detroit diesel series 60 was one of the top selling onhighway engines during the 1990s. Series 60 service manual oil and filter change intervals, 512 oil change intervals series 60 gas, 515 oil change intervals series 60 gen set, 515 oil control ring expander, 1273 oil cooler 1991 and later, 347 oil cooler, pre 1991, 357 oil filter adaptor, 336 oil filter types, 334 oil galleries, 114.
All information and resources previously found on ddcsn such as service and parts support information are now available on. M30153 detroit diesel 60 series crankshaft alignment tool j45947. M30157 detroit diesel 60 series jake brake retaining ring installer tool j45976. Detroit series 60 in frame rebuild part 4 camshaft removal. Normal wear and aging of an engine will necessitate. I am replacing the camshaft on my 98 series 60 detroit engine. Camshaft timing lock w470589001500 tdc locating pin for detroit diesel dd15 dd16. How do you replace a cam on a series 60 detroit engine once. Flowchart for repair or replacement of gear train and engine timing part 3 of 3.
When an engine is out of time, the camshaft timing can be checked by following the camshaft timing check procedure. Camshaft and camshaft bearingthe series 60 camshaft is located on top of the cylinder head, just below the valve cover. Detroit diesel released its 60 series truck motor in 1987. Detroit series 60 engine rebuild kits, overhaul kits. If you should need additional truck parts and accessories, please dont hesitate to call our tollfree number 1. The tool installs into the gear case, engaging one of the lightening holes in the camshaft drive gear. Egr model series 60 egr uses a camshaft gear assembly. Undo the cam bolt it will be tight, and move the camshaft back.
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